Expanded & Perforated Sheets
Expanded and perforated sheets are metal or plastic panels with patterned openings used for ventilation, filtration, safety guards, and architectural accents in industrial and tool applications. This category includes 41 indexed products averaging a 4.78 rating and mid-range prices (about $34–$193, avg $66), with brands like Online Metals represented
Top Products
24x24 clear cast acrylic sheet, 1/8 in thick
JBR999
Mid-Range
24x36 Clear Acrylic Sheet 1/8 Thick Panel 2 Pack
JBR999
Mid-Range
A36 Carbon Steel Perforated Sheet, 0.06" Thick, 12"x36"
Online Metals
Budget
A36 carbon steel perforated sheet, 0.06" thick, staggered 0.125" holes, 12" x 24"
Online Metals
Budget
A36 Carbon Steel Perforated Sheet, 0.06" Thick, 24"x24", 0.5" Holes
Online Metals
Mid-Range
A36 carbon steel perforated sheet, 0.06" thick, 24"x24", hot rolled
Online Metals
Mid-Range
24x48 Clear Acrylic Board | Premium Plexiglass Sheets
JBR999
Mid-Range
A36 Carbon Steel Perforated Sheet, 0.06" thick, 0.5" staggered holes
Online Metals
Budget
A36 Carbon Steel Perforated Sheet, 0.036" Thick, 12"x48", 0.0625" Holes
Online Metals
Budget
OnlineMetals A36 perforated steel sheet 0.06" thick, 0.25" holes
Online Metals
Mid-Range
A36 Carbon Steel Perforated Sheet, 0.036" Thick, 24"x24", 0.0625" staggered holes
Online Metals
Mid-Range
OnlineMetals A36 perforated steel sheet, 0.036" thick, staggered 0.0625" holes
Online Metals
Mid-Range
A36 Carbon Steel Perforated Sheet, 0.1875" thickness, 7 ga, 12"x36"
Online Metals
Mid-Range
A36 Carbon Steel Perforated Sheet, 0.12" thick, 24x24"
Online Metals
Mid-Range
A36 carbon steel perforated sheet, 0.06" thick, 0.25" holes
Online Metals
Mid-Range
A36 Carbon Steel Perforated Sheet, 0.06" Thick, 12"x24"
Online Metals
Budget
3003 aluminum perforated sheet, 0.063" thick, 0.094" round holes
Online Metals
Mid-Range
A36 carbon steel perforated sheet, 0.036" thick, 0.1875" holes
Online Metals
Mid-Range
OnlineMetals A36 perforated steel sheet, 0.06" thick, staggered 0.125" holes
Online Metals
Mid-Range
A36 Carbon Steel Perforated Sheet, 24" x 24", 0.036" thick
Online Metals
Budget
A36 carbon steel perforated sheet, hot rolled, 0.12" thick, 0.5" staggered holes
Online Metals
Mid-Range
A36 carbon steel perforated sheet, 0.06" thick, 0.375" holes
Online Metals
Mid-Range
OnlineMetals A36 perforated steel sheet, 0.06" thick, 0.25" holes
Online Metals
Mid-Range
OnlineMetals A36 perforated steel sheet, 0.06" thick, 24"x36"
Online Metals
Mid-RangeRoundups
- Best Expanded & Perforated Sheets for Structural Panels (2026)
- Best Expanded & Perforated Sheets for Structural Fabrication (2026)
- Best Expanded & Perforated Sheets for Shaker Tops For Sluice Boxes (2026)
- Best Expanded & Perforated Sheets Under $200 (2026)
- Best Expanded & Perforated Sheets Under $100 (2026)
- Best Expanded & Perforated Sheets Under $50 (2026)
- Best Expanded & Perforated Sheets (2026 Guide)
Frequently Asked Questions
How do I choose the right material for expanded or perforated sheet metal?
Select material based on application: stainless steel for corrosion resistance and food or medical use, aluminum for light weight and nonmagnetic needs, and carbon steel for strength and lower cost; consider finish (mill, anodized, or painted) for environment and appearance
What thickness and pattern should I pick for strength and airflow?
Choose thicker gauges for structural or load-bearing uses and thinner gauges for screening or ventilation; larger openings and lower open-area percentages increase airflow but reduce strength, while smaller openings increase strength and provide finer filtration
How do open area, strand width, and hole/pitch size affect performance?
Open area determines airflow and light transmission; strand width (web) affects load capacity and shear strength; hole or mesh pitch controls filtration size and particle passage—balance these to meet strength, airflow, and screening requirements
What fabrication options and tolerances should I expect for custom cuts or shapes?
Common services include laser or waterjet cutting, CNC bending, and slitting; tolerances depend on material and process but are typically tighter for laser cutting and CNC work—specify required dimensions and edge finish when ordering
How should I store and care for expanded or perforated sheets to prevent damage?
Store sheets flat and supported to avoid warping, separate dissimilar metals to prevent galvanic corrosion, keep in a dry, ventilated area, and clean with appropriate mild detergents; remove sharp burrs and apply protective coatings if used outdoors
What safety considerations should I follow when handling and installing these sheets?
Wear cut-resistant gloves, eye protection, and long sleeves to guard against sharp edges and burrs; use proper lifting methods or equipment for large panels and secure sheets during cutting or welding to prevent movement and injury
What price ranges and factors influence cost for expanded and perforated sheets?
Prices vary by material, thickness, pattern complexity, and finishes; budget options commonly fall under $50 for small hobby pieces, while commercial or custom panels can range higher, with average product prices typically in the mid-range for industrial sizes