Industrial Coatings

Match the coating type to the substrate (metal, concrete, wood), required performance (corrosion resistance, chemical resistance, abrasion resistance), and environmental conditions (indoor vs outdoor, temperature, humidity). Check compatibility with existing coatings and follow manufacturer recommendations for surface prep and application method

Proper prep typically includes cleaning to remove oil, grease, and dirt, mechanical or chemical removal of rust or old coatings, and achieving the specified profile (e.g., abrasive blasting, sanding). Use primers when recommended and ensure the surface is dry and within the required temperature and humidity ranges

Compare technical data such as dry film thickness, abrasion and impact resistance, salt spray/ corrosion test results, chemical resistance, and expected service temperature. Look for industry-standard test results and specified cure times rather than marketing language

Common methods include brush and roller for small areas and touch-ups, airless or conventional spray for larger or smooth finishes, and plural-component spray for two-part systems. Choose equipment compatible with the material's viscosity and recommended thinning guidelines

Use the product's coverage rate (square feet per gallon at a specified dry film thickness) and plan for surface profile, porosity, and waste; multiply area by coats required and divide by coverage per gallon. Buy a bit extra to account for overspray and touch-ups

Use appropriate PPE (respirator, gloves, eye protection), ensure adequate ventilation, follow solvent handling and disposal rules, and consult safety data sheets (SDS) for flammability, VOC content, and first-aid measures. Comply with local regulations for storage and waste

Perform regular inspections for chips, rust, or chemical damage; clean with appropriate cleaners and repair localized damage by removing corrosion, feathering edges, priming, and reapplying compatible topcoat. Follow curing recommendations before putting the surface back into service